Microbial fermentation depends on robust, reliable, and scalable engineering systems, including accurate sensors, fast response time, and reliable controls for pH, DO, temperature. As a senior microbial related technology research enterprise, Creative BioMart Microbe provides various types of fermentation engineering service packages to assist in your research project.
- Concept design
Our basic feasibility study can provide a basis for customers’ investment decisions, including the determination of targets and factory performance, the selection and comparison of raw materials, final products and production capacity, detailed investigation of factory economic benefits, even the factory site selection and infrastructure design. More detailed data can cover product specifications, consumption value, cost assessment and project timetable.
- Basic engineering
Based on the needs of concept design, we will verify the design in the laboratory and provide the following documents: flow chart, material balance, process flow description, emission point list, terminal point list, operation manual, analysis method, equipment specifications and implementation standards, layout and basic plan, installation and acceptance criteria, timetable. We additionally offer performance testing services during plant construction and commissioning.
- Detailed engineering
In this stage, we will carry out the detailed design of pipelines, vessels and equipment, the automation of the plant and the integration of all systems. The delivered results include stress calculation, design drawings, three-dimensional graphics, welding layout, process control system, system programming and test guidance. All designs will be implemented according to the standards and rules of the customer's location.
- Purchase agreement
We coordinate the procurement process by providing technical or commercial assistance. The former concludes supplier list, quotation comparison and purchase recommendations, review and approval of key supplier specifications and detailed designs, manufacturing supervision, acceptance testing, and inspection documents. The later covers contract design, purchase terms, planned purchase behavior, packaging, and marking instructions.
- Supply
For ensuring the reliability of the process, we can provide customized equipment from key equipment components to complete automation systems in various fermentation stages such as distillation, rectification, dehydration, and evaporation. Key components include, but are not limited to, distillation tower trays, molecular sieve materials for dehydration devices, ventilation device.
- Supervise
We provide construction supervision services during the execution of the project. The service content includes supervising the construction of the factory from a technical point of view, complying with the provided design, pre-commissioning including supervision of equipment dry and hydraulic testing, adjustment and installation, on-site acceptance testing of the process control system. Otherwise, we can also provide operator training, assessment service if necessary.
- Technical support
After the factory is handed over, we will continue to serve you in order to ensure the best operation and practical experience in daily operations, and to find potential improvements.
